Costco buyers often work closely with growers and producers when creating products. Here’s the story of a unique case in Vietnam involving the making of Kirkland Signature ground pepper.
The road from Hue travels along Vietnam’s coastal plain, past rice paddies and small lowland farms, through Dong Ha and Khe Sanh, then begins a long climb westward into the lush mountains along the Laotian border. I am travelling today with buyers from Olam, a global food company, and Olde Thompson, a Californian company that manufactures Kirkland Signature spice products. We’re headed to the Huong Hoa district, where a number of farming families have started planting pepper vines. Through a program supported by Costco and these suppliers, farmers in this district are hoping to become part of the thriving pepper supply chain in Vietnam, which is the world’s largest producer of this everyday spice. Costco uses Vietnamese pepper for its Kirkland Signature pepper products. The rich soil and seasonal rainfall here offer ideal conditions for pepper. Growing on flowering vines, pepper can be cultivated by small-scale farmers and can bring in higher prices than rice and other crops. But first a life-threatening obstacle has to be overcome: After all these years, this fertile land is still riddled with unexploded bombs, grenades, land mines and mortar shells from the war.
The heaviest bombing of the war took place here in Quang Tri province, on the southern border of the demilitarised zone that separated South and North Vietnam. Since the war ended, thousands of people have been killed or injured by stepping on unexploded ordnance in the area. That’s where PeaceTrees Vietnam (PTVN, Peacetreesvietnam.org), founded in 1995, enters the picture. PTVN’s mission is to help rebuild Quang Tri’s communities by clearing the land; building schools, libraries and community centres; and providing expertise to farmers to grow profitable new crops. PTVN started working with farmers in this area in 2015, explains Ha Pham, a Vietnamese woman who serves as PTVN’s in-country director. In response to the growing global demand for pepper, PTVN offered to teach these farmers the best methods for planting and growing pepper vines. Also, farmers who sign up to participate in the pepper program have their plots cleared by a specially trained explosive ordnance disposal (EOD) squad managed by PTVN. Costco’s role is to help secure market access for the local farmers. To date, 60 farmers have participated in this program, with the first pepper crops harvested in late 2018. The annual yields have been modest, and farmers have had the extra benefits of learning tangible agricultural and business skills through the program.
Clearing the land
On our way to the pepper farms, we stop in a rural area where an EOD team is actively clearing a field. Working with bombing maps from the war provided by the United States government, PTVN has identified this area as still dangerous from cluster munitions – bombs containing smaller bomblets that disperse in a wide area. These bomblets had a notoriously high failure rate – possibly 30 percent – Pham explains.
The maps were accurate: The team found 228 unexploded bombs in a 10-hectare area. Meticulously scanning the dirt step by step with metal detectors, the team is hurrying to finish the job within a two-month window, as farmers will soon start planting cassava and peanuts here. We are informed that a small bomb was detected shortly before our visit. The EOD team has cordoned off the area with yellow tape.
We’re shown a hole that has been carefully dug around an oblong metal object sunk into the earth, nearly a metre deep. Sandbags have been stacked around the hole; smaller explosives have been set around the bomb to destroy it on-site. A technician strings a detonator wire to our group, some 90 metres away, and nearby farmers are warned through a bullhorn to stay away. A countdown proceeds to zero, and I’m motioned to push the detonator button. A startling explosion shakes the earth and a white plume drifts above the area. In the years since 1995, PTVN has removed more than 100,000 dangerous land mines, bombs, mortar shells and grenades from over 405 hectares of land. Villagers have been able to move back into these areas and build homes and schools, and use the fields to farm again. However, it’s estimated that only 20 percent of Quang Tri province has been cleared to date.
Offering a market, and more
In 2012, John Lee, at the time Costco’s global nut buyer, was in Vietnam looking for new sources of cashews. That effort didn’t work out, but local food brokers advised him that coffee and pepper were Vietnam’s best cash crops. A year later, now a spices buyer, Lee returned to Vietnam. “We went back looking for pepper farmers,” he explains.
Pepper grows in limited tropical regions. After the war ended, it slowly gained prominence as a viable crop for Vietnamese farmers, but most of the growth has been in the past decade as global demand has skyrocketed. While touring pepper farms, Lee learned about PTVN’s efforts to expand pepper-growing farms to Quang Tri province. He says Costco was interested in supporting the program, as was Sahale Snacks, which collaborated with Costco to donate a portion of product sales to PTVN, and Olde Thompson. Later, Olam, which partners with Costco to source pepper in Vietnam, agreed to provide technical expertise to the new pepper farmers.
With this corporate support in hand, PTVN tapped the local Women’s Union, an organisation that supports women’s rights in communities throughout Vietnam, to lead the project. Union members set up a demonstration plot and served as the main contact for farmers on best growing practices. Beginning in April 2018, the PeaceTrees pepper has been harvested and processed to go into the larger Vietnamese supply that makes Costco’s Kirkland Signature ground pepper. “It’s not a huge amount of pepper in comparison to the total amount we source in Vietnam, but it’s a start,” says Lee. “As the program becomes established, it’s possible that more farmers will join in and make it a larger crop. And now, these farmers have access to Olam for ongoing agricultural assistance and to sell their pepper. Training isn’t anything without market access. We gave them that.”
“If we didn’t have the participation of these companies, it wouldn’t work.”
Helping communities be successful
The story of Quang Tri pepper is representative of Costco’s goal in sourcing food products, especially those offered under the Kirkland Signature brand. The goal, spelled out in Costco’s Sustainability Commitment, is to support farmers and their communities so that they can be successful in the long run. The benefit to Costco is a sustainable source of food products in the face of growing global demand, says Sheri Flies, who oversees Costco’s sustainability efforts. In this case, many stakeholders took risks with unique contributions to make the program work.
The pepper crops bring commerce to the villages, complementing PTVN’s schools, community centres and mine-awareness programs to rebuild Quang Tri’s communities. “It’s a matter of self-sufficiency, women’s empowerment and market access,” Flies says. Pham agrees. “If we didn’t have the participation of these companies, it wouldn’t work,” she says. “The only way to support people in the long term is to help them find work and provide for themselves. These partnerships introduce the opportunities for better incomes. This way, the communities will thrive over the long run.”